Designed for big formats and quick change-over
Unique pouch handling system consisting in grippers holds them throughout the process. The grippers can be adjusted to a new format size in a matter of minutes by means of the HMI touch screen.
Both the pouch positioner and the grippers that hold the pouches during filling and sealing were designed and registered by Bossar.
The BCS fills and seals pouches within a range of 100 x 150 mm. and 300 x 400 mm. It can reach an outpout of 120 pouches per minute and can fill up to 6 liters of product.
Same clamps holding the pouch throughout the process.
Flat 3-side seal
Flat 4-side seal
Flat with eurohole
Flat with display perforation
Flat with partial shape
Stand up with top shape
Stand up with shaped top seal
Stand up with side shape
Stand up with jar shape
Stand up with total shape
Stand up with inclined sides
Stand up with reclosable zipper
Stand up with top handle
Stand up with laser cut
BCS 30 in action.
BCS 30 Gallery.
BCS 30 Technology.
Full Servo motion, Carousel, Mirror machine
Full servo motion
This smart servo-control system allows independent operation between the different stations, offers great reliability and little maintenance.
The carousel transport system patented by Bossar is the ideal technical solution for heavy and large volume packaging formats. It consists of mechanical grippers assembled on a linear carrousel with intermittent motion that hold the pouches, keeping its position during the complete filling and sealing process.
Sterilization of premade pouches and film from reel by means of an autoclave. Retort machines are suitable to fill low-acidity food like pet food, fish, liquid soups, sauces, gravies, precooked meals, vegetables, pâté.
Clean & ultraclean
Clean and Ultraclean levels achieved are achieved during packaging by means of laminar flow, U.V. lamps and/or hydrogen peroxide. These applications are required to fill fruit juice, compote, yogurt and dairy products.
Placing one standard machine in front of the other operating the opposite direction makes operating easier and reduces staff required to control them.
Option to fill the different products in pre-made pouches supplied from a pouch feeder with great capacity.
BCS 30 Filling options.
Hot Fill, Clean Fill, Ultra Clean, Aseptic
BCS 30 Sealing options.
Heat seal, Ultra Sonic, Induction
BCS 30 Operational drawing.
Carousel transport system
Double film reel (up to 600 mm. diameter)
Pouch bottom perforators
Film tensioning and buffering system
Film splicing table
Servo-driven film unwind
1st and 2nd vertical seal
Seal cooling plate
Photocell for print registration
Servo-driven film transport
Pouch cutting unit
Pouch opening & bottom blowing
1st filling station
2nd filling station
Pouch stretching station
Rejected pouch discharge
Corner cutting die
For technical information, please contact us at:
+34 93 729 77 30
|Execution||Format range (mm) WxH||Volume max.||Speed up to|
|Minimum||Gusset||Maximum||Gusset||(c.c.)||(Pouches per minute)|
|STU-1||150 x 150||44||300 x 400||75||6000||60|
|STU-2||100 x 100||32||140 x 230||44||750||120|
|Technical data||BCS 30|
|Machine dimentions (L x W x H)||5570 x 3173 x 2112 mm|
|Electrical consumption||24 kW|
|Air consumption||700 l/min|
|Electrical data||200-480V / 50-60 Hz / N + G / 3Ph (others under request)|
|PLC||ALLEN BRADLEY / SIEMENS (others under request)|
|Noise level||<70 dB|