Full servo carousel machine to fill and seal pre-made pouches. Pouch feeding by means of a pouch carousel cassette system. A unique pouch handling system consisting in grippers holds them throughout the process.  The grippers can be adjusted to a new format size in a matter of minutes by means of the HMI touch screen.

Both the pouch positioner and the grippers that hold the pouches during filling and sealing were designed and registered by Bossar.

The HFS machine BCS fills and seals pouches within a range of 100 x 150 mm. and 300 x 400 mm. It can reach an outpout of 120 pouches per minute and can fill up to 6 liters of product.


  • Full servo motion

    This smart servo-control system allows independent operation between the different stations, offers great reliability and little maintenance.


  • Carousel

    The carousel transport system patented by Bossar is the ideal technical solution for heavy and large volume packaging formats. It consists of mechanical grippers assembled on a linear carrousel with intermittent motion that hold the pouches, keeping its position during the complete filling and sealing process.


  • Retort

    Sterilization of premade pouches and film from reel by means of an autoclave. Retort machines are suitable to fill low-acidity food like pet food, fish, liquid soups, sauces, gravies, precooked meals, vegetables, pâté.

  • Mirror machine

    Placing one standard machine in front of the other operating the opposite direction makes operating easier and reduces staff required to control them.

  • Pre-made pouches

    Option to fill the different products in pre-made pouches supplied from a pouch feeder with great capacity.

Technical features

Format range (mm) WxH

Volume max.(c.c.) Speed up to(Pouches per minute)
Minimum Gusset Maximum Gusset
STU-1 150 x 150 44 300 x 400 75 6000 60
STU-2 100 x 100 32 140 x 230 44 750 120
Technical data BCS
Transport system Carousel
Pouch type Premade
Filling stations 2
Machine dimentions (L x W x H) 5570 x 3173 x 2112 mm
Electrical consumption 24 kW
Air consumption 700 l/min
Electrical data 200-480V / 50-60 Hz / N + G / 3Ph (others under request)
PLC ALLEN BRADLEY / SIEMENS (others under request)
Noise level <70 dB
Safety CE Standards

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